MULTI INTELLIGENCE®i-flash Cutting Vibration Measurement Type

Diagnostic Device for Machining Phenomena
Diagnostic holder of processing phenomena

MULTI INTELLIGENCE® (Cutting version) Simultaneous Heat and Vibration Measurement Type

Frequency analysis is possible through high-speed sampling of acceleration data.
High-speed data collection reads the true waveform and supports the selection of optimal machining conditions.

*Supported only for Machinability Evaluation Test Service and Rental Service

Feature01
Displays and records acceleration data
in real-time during machining
Feature02
Amplifier, A/D converter,
controller, and wireless transceiver
built into the tool holder
Feature03
Intuitive
display and recording software

This device enables real-time monitoring of vibration during cutting.

Frequency analysis is possible through high-speed sampling of acceleration data. (Sampling rate 44.1kHz)
*Supported only for Machinability Evaluation Test Service and Rental Service

High-speed data collection of acceleration reads the true waveform, enabling the selection of optimal machining conditions to prevent chatter during machining.
The realization of a high sampling rate makes it possible to monitor the acceleration of each cutting edge, even during high-speed rotation.

Realizing the “visualization” of machining phenomena,
it supports the IoT of cutting, optimal machining condition selection, and trouble analysis.

[Examples of High-Speed Acceleration Sample Data Usage]
・Elucidation of chatter vibration phenomena
・Evaluation of developed tools
・Machine tool spindle evaluation

Differences in Measurement Evaluation between Simultaneous Heat/Vibration Measurement Type and i-flash Cutting Vibration Measurement Type
MULTI INTELLIGENCE®
(Cutting version) Simultaneous Heat and Vibration Measurement Type
MULTI INTELLIGENCE®
(Cutting version) i-flash Cutting Vibration Measurement Type
Measurement Results Against Time
Measurement Results Against Frequency

Introduction VideoMovie

Rental ServiceRental

We solve these kinds of problems

I want to know better conditions
than the current machining conditions

I want to know the machinability of new tools

I want to know the machinability of new materials

I want to know the performance of new cutting fluids

MULTI INTELLIGENCE® is also available for rent.
If you are wondering what it can do, please check the performance of MULTI INTELLIGENCE® through our rental service.

  • ● The items for rent are those shown in the photo below. *Please prepare your own PC.
  • ● Available for rent starting from 1 week.
  • ● MULTI INTELLIGENCE® can also be utilized for outsourced testing.
レンタル機器

Rental Equipment

  1. Designated Holder
  2. Transceiver
  3. Software Dongle Key (USB)
  4. Dedicated Charger

*Please prepare your own PC

Basic SpecificationsSpecification

Tool Holder

Shank Standard BT30,BT40,BT50,HSK63A,100A
*Other than basic specifications can be accommodated (consultation required)
Chuck Type See diagram below
*1 We also accept consultations regarding standards other than those in the compatibility table
Maximum Tool Insertion Depth 39mm
Maximum Spindle Speed

BT30,BT40,HSK63A:20,000rpm

BT50,HSK100A:10,000rpm

Rotation Balance 1.2g・mm or less
Other Rechargeable, External Coolant

*1 Compatibility Table ER: Taper Collet, 16° taper compliant with standard DIN6499/ISO15488
SL: Side Lock
FM: Face Mill Arbor

Battery

Power Source 3.7V Lithium-ion secondary battery (Built into tool holder)
Continuous Usage Time Approx. 2h
Charging Time Max Approx. 2.5H

Wireless

Wireless Transmission Sampling Rate 44.1 kHz
Operating Radio Frequency Band 2.4GHz band
Communication Range Approx. 10m (without obstructions)

Acceleration Sensor

Acceleration Detection Direction
(2 modes are switchable)
Rotational/Translational Mode: Perpendicular to rotation axis [X],
Rotational direction [R]
Orthogonal 2-Direction Mode: Perpendicular to rotation axis [X], [Y]
Input Range [X],[Y] direction : 818 m/s2
[R] direction : 163,600 rad/s2
Filter Characteristics Low-pass filter 24 kHz
(*2 Frequency characteristic diagram attached)

*2 Frequency Characteristic Diagram

residual-stress
                   


 
residual-stress
                   


Product LineupLINEUP

熱・振動同時計測type

MULTI INTELLIGENCE®
(Cutting version)
Simultaneous Heat and Vibration Measurement Type

This device enables real-time monitoring of tool temperature and vibration during cutting. Temperature measurement while applying coolant is also possible (inner-through possible). Vibration measurement is possible simply by holding the tool.

i-flash 切削振動測定type

MULTI INTELLIGENCE®
(Cutting version)
i-flash Cutting Vibration Measurement Type

Frequency analysis is possible through high-speed sampling of acceleration data. (Sampling rate 44.1kHz)
High-speed data collection reads the true waveform and supports the selection of optimal machining conditions.

*Supported only for Machinability Evaluation Test Service and Rental Service

FSW version

MULTI INTELLIGENCE®
(FSW version)


This device enables real-time monitoring of tool temperature during Friction Stir Welding (FSW).

Flow from Order to RequestFlow

We accept consultations by phone and email
First, please feel free to contact us by phone or email.
We will respond quickly.
step 01
We will conduct a hearing and ask about your requests
We will hold a meeting through a visit or a web conferencing system.
It is also possible to observe in advance what kind of monitoring device MULTI INTELLIGENCE® is.
02
Machinability Evaluation Test Service is also available
You can also request an evaluation utilizing MULTI INTELLIGENCE® through the Machinability Evaluation Test Service.
We support the selection of optimal machining conditions through the “visualization” of machining phenomena.
03
4-7, Setoguchi 2-chome, Hirano-ku,
547-0034 Osaka Japan
TEL: 81-6-6704-1800