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Robot SIer Business

Don’t give up on robot introduction even in small factories


Automation × Technology

Do you think robot introduction requires a large space?
We provide space-saving automation optimized for the machining site.
We maximize productivity improvement in minimal space while utilizing existing equipment.
We expand the possibilities of robots even in limited environments, helping to solve labor shortages and supporting the future of manufacturing.

Tool Presetter Automation System


Tool Presetter Robot Automation System

tool presetter

A tool presetter is an important tool that contributes to the efficiency and quality improvement of the machining process.
It can accurately measure the dimensions and position of the tools used for machining.
Since tool measurement is performed external to the machine tool, the machine tool downtime during setup can be reduced.
Also, data related to the tools can be saved in a database and the necessary information can be referenced at any time.
By setting accurate dimensions and positions, the consistency of product shape and finish is ensured, and the number of defective products can be reduced.
This is expected to improve production quality and reduce defective products.

Learn more about Tool Presetter

Introduction of Strengths

Our strengths

Strength01

Utilization of 3D Printers

Design and development of peripheral parts and custom-made parts utilizing 3D printers.

Strength02

Production Line Simulation

We propose support for production line construction utilizing the machining know-how that Yamamoto Kinzoku has cultivated since its establishment.

Strength03

Remote Support

Establishing a support system utilizing ICT even after system implementation. Realizing a swift support system from remote locations.

Strength04

Adaptive Control

Providing support for the design of jigs and peripheral equipment using our developed sensing devices and 3D printers, as well as adaptive control.

Strength05

Development Capability

Proposals utilizing software development, electrical circuits, ladder logic, and programming capabilities according to requirements.

By implementing all of these in-house, we can respond to detailed requests and provide smooth services

Utilization of 3D Printers

As an initiative unique to Yamamoto Kinzoku, we are engaged in production activities that integrate 3D printers, robotics,
and machining.

We perform dedicated design of jigs and support parts with a 3D printer and create robot arms with built-in sensors, hands, and measures against dents.
We add high value by incorporating Yamamoto Kinzoku’s core technologies such as precision machining technology, and data collection and utilization such as sensing.

Example of Initiative

Creation of Robot Arm

Conventionally, arm blocks were made by cutting, but we pursued cost reduction for workpiece stable operation, improved safety through weight reduction, and machining arrangement/inventory management, and attempted to mold arm blocks using a 3D printer.

We set parameters such as function, space conditions, materials, and manufacturing method using Generative Design, found the optimal shape, and performed modeling with a 3D printer.

※What is Generative Design… A type of design review process that sets parameters such as function, spatial information, materials, and manufacturing method, finds possible solutions, and generates them.

Features of Yamamoto Kinzoku Robot Hand

● Weight reduction and improved design of conventional parts using Generative Design
● Acceleration of the process from design to product completion
● Robot size reduction and total system cost reduction through weight reduction

The state of the workpiece can be recognized by a 3D-printed jig with embedded sensors.

Weight reduction was also achieved by embedding the sensor inside.

Production Line Simulation

Utilizing the machining know-how cultivated over many years,
we perform production line layout design and simulation according to customer requests.

This is an example of automating tasks such as [Washing], [Measurement], and [Packaging], which were conventionally performed by people for high-mix products, with a single robot system. Even for such multi-task work, we were able to achieve it in a limited space without moving the machine by dedicatedly designing and manufacturing peripheral equipment.

Before System Introduction 1.0 person/h (Washing, inspection and sorting due to dents, boxing)
After System Introduction 0.2 person/h (Spot check, box replacement work)

Bar Stock Machining Machine Automation Status

Remote Support

We share problems using wearable camera or smartphone footage.
We propose solutions through screen sharing, operation instructions, and remote control.
We provide immediate response to troubles and technical guidance to the site through remote support utilizing ICT.

Remote Operation Example

Adaptive Control

Our digital line design capability has realized a system that links machine tools and robots.
This changes the production line itself from mere manufacturing to learning manufacturing.
We create new value by collecting data and further analyzing it while manufacturing.

System Features

・Visualization and constant monitoring of robot system status
・Visualization and constant recording of machining status using our products
 (operating status, spindle load, holder vibration acceleration, cutting status, etc.)
・Individual identification of products (QR code)
・Linking quality status (3D measuring instrument information, etc.)
・Feedback of measurement results to machine tools and robots

Development Capability

New Robot System Package Service Proposed by Yamamoto Kinzoku

  • Machine Tool
  • Robot/Installation Method
  • Robot Hand
  • Options

Achieving flexible combinations with peripheral equipment.
Peripheral equipment can be developed and improved according to the layout and purpose.

Washing Machine Workpiece Loading, Unloading Operation

Movie

Reducing total annual cost by over 6 million yen,
avoiding and improving the risk of person-dependent production lines.

This is a project introduced for Yamakin Co., Ltd. as a “FY Reiwa 2 Support Project for FS for Productivity Improvement by Smartization of Small and Medium-sized Enterprises” adopted for the Manufacturing, Commerce, and Service Subsidy.



Flow until IntroductionFlow

We accept consultations by phone and email
Upon receiving a request, we will ask for details, inquire about the equipment you wish to attach the robot to, and the operation method, and explain the robot system. If verification is necessary, we will conduct testing, determine specifications for methods and processes, and provide advice on improvements.
step 01
Quotation ~ Development
We will provide a quote based on the meeting contents.
We will develop equipment and systems that meet your requirements.
02
Delivery / After-Sales Support
Once the equipment/system is completed, after a trial run, we will confirm all operations of the robot system in the presence of the customer. After that, it will be operated by the customer.
We will respond quickly, mainly with support from remote locations. You can leave the post-introduction matters to us.
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